Vans and Camper Vans
High Roof and Extended Van Repair Serving Long Beach
About 6 min left
High roof and extended wheelbase vans carry more surface area and a higher center of mass, which produces roof strike damage and unique structural loading. OCRV Center repairs high cube and extended van body, roof and structural damage, with work running $750 to $30,000.
Tall vans get hit on top. It is the single most predictable thing about them. Parking structures, drive throughs, loading canopies and low branches all produce the same damage, and drivers who normally operate a shorter vehicle produce it faster.
Extended wheelbase versions add their own issue: a longer, less supported roof and sidewall span that flexes more and cracks at panel joints on high mileage units.
What Commonly Fails on This Platform
These are the failures we see repeatedly on this specific vehicle, rather than a generic list that applies to everything with wheels.
Overhead Strike Roof Damage
Parking structure beams, drive through canopies and loading dock overhangs produce roof crush and panel deformation. On high cube bodies the damage frequently extends into the roof bows.
Roof Panel Joint Cracking on Extended Bodies
Longer roof spans flex more, and on high mileage extended units the panel joints and seam sealer crack, which becomes a water entry path.
Rear Overhang Damage on Extended Wheelbase
A long rear overhang strikes on ramps, driveways and steep transitions, damaging bumper, rear body and sometimes the frame extension.
Side Wind Sensitivity Related Damage
The large sail area of a tall van makes crosswind incidents more likely, and the resulting damage is usually a full side impact rather than a localized strike.
Upper Body Corrosion at Roof Seams
Cracked seam sealer at roof joints admits water into the seam, and corrosion advances from inside the joint outward where it stays hidden.
Roof Damage and Structural Consequences
A roof strike on a high cube body is not a panel repair. The roof bows carry structural load and tie the sidewalls together, and a crushed bow means the body has lost some of its torsional stiffness.
We inspect the bows and the sidewall to roof joint on every overhead strike, because repairing the visible panel while leaving a deformed bow produces a body that flexes and cracks at the repair edge.
Seam Sealing and Corrosion Prevention
Every roof and body seam on these vehicles is sealed at the factory, and that sealer cracks with age and flex. Once it does, water enters the joint and corrosion begins where nothing can see it.
On any upper body repair we strip and reapply seam sealer properly rather than running a bead over the old material, because a bead over cracked sealer traps the moisture already in there.
Frequently Asked Questions
How do you repair roof damage on a high cube van?
By inspecting the roof bows, not just the panel. The bows carry structural load and tie the sidewalls together, so a crushed bow means the body has lost torsional stiffness even if the outer panel looks repairable. Repairing the visible panel over a deformed bow produces a body that flexes and cracks at the repair edge within a year. We straighten or replace the bow first, then address the skin.
What is involved in electrical system upgrades for high cube vans?
Usually adding auxiliary battery capacity, an inverter and additional circuits for equipment the factory system was never sized for. The recurring problem on these is undersized cable on runs that are long because the vehicle is long, which produces voltage drop that presents as equipment working intermittently. We calculate the actual load and size cable for the run length rather than for the amperage alone.
Why do extended vans crack at the roof seams?
Longer roof spans flex more than short wheelbase versions, and that flex works the factory seam sealer until it cracks. Once cracked, water enters the joint and corrosion advances from inside the seam outward where it stays hidden until it appears through the paint. On any upper body repair we strip and reapply the seam sealer properly rather than running a bead over the old material, which would just trap the moisture already in there.
How much does high roof van repair cost?
Panel repair with refinish runs $750 to $3,000. Roof damage involving bow straightening or replacement runs $3,500 to $9,000. Structural damage from a significant overhead strike or a crosswind incident runs $9,000 to $30,000. The variable that moves the number most is whether the roof bows are involved, since that turns a panel job into a structural one.
High Roof and Extended Van Repair is performed in shop at OCRV Center, 23281 La Palma Ave, Yorba Linda, CA 92887, serving Long Beach, California. Call (949) 799-3387 to get started.
Get Your Vehicle Looked At Properly
Call the shop, describe what happened, and we will tell you what the realistic scope and timeline look like. All work is performed in shop at our 35,000 square foot facility.